TPE extrusion guide


In the extrusion process the TPE pellets are poured into a hopper are heated in the barrel and turned into a melt by this heat and shear. A screw carries the melted plastic through a shaped die to produce continuous lengths of shapes with the same profile, which are then cooled by air or water.

Our TPE compounds are easily extruded into single and complex profiles. They can also be co-extruded with other materials to yield a part with both rigid and soft components. They exhibit improved profile flexibility.

The SEBS compounds, with their saturated intermediate blocks, are very stable against thermal degradation. On the other hand, the SBS compounds degrade if overheated or if a screw with excessively high compression ratio is used.

The information below is intended as a general overview, settings may vary depending on the specific grade selected. Please contact us for detailed processing information

SEBS based materials

Extruders used for polyolefines are best for TPE compounds
Length/diameter (L/D) ratio
Min. 20:1
Compression ratio
Min. 3.5:1
Melt temperature
Normally 150 – 210°C, although temperatures up to 260°C are permissible
Temperature profile
Feed Zone to Die 170, 180, 190, 200 and 210°C is suitable, can be adjusted to suit grade and screw. (Lower temperature for the softer compounds.)
Screw design
Best extruded using screws that have a high compression ratio (3:1) and long, fairly shallow feed zones. Screws with compression ratio of 3.0 – 4.5 are normally preferable. The softer compounds generally give a lower output at increased backpressure

SBS based materials

SBS based compounds can be extruded on virtually all types of extruders for thermoplastics. Since SBS compounds display less swelling than polyolefines, the length of the form giving part of the die is less critical
Length/diameter (L/D) ratio
Min. 20:1
Compression ratio
Min. 2.5:1
Melt temperature
150 – 205°C, should not exceed 205°C
Temperature profile
150°C at infeed zone to 205°C at the die, gives highest output
Screw design
Compression ratio should be low, the melt sections should be fairly deeply threaded and the L/D ratio should be >20:1
Guidance on settings for injection moulding our TPE compounds.
Guidance on two component (2K) processing. Including overmoulding and co-extrusion.

Contact Our Experts

Ulf Ericsson

Ulf Ericson

Key Account Manager, HEXPOL TPE AB
+46 532 60 75 11

Michael Fischer

Key Account Manager TPE, HEXPOL TPE GmbH
+49 9571 948 94 50
Martin Bradbury

Martin Bradbury

Senior Key Account Manager for HEXPOL TPE Ltd
+44 161 654 2332

Processing guides

You can also visit our Downloads page for more brochures and information.

Lifocork Processing Guide

Lifolit Soft PVC Processing Guide

TPE Chemical Resistance

TPE Processing Guide

TPE Processing Guide – Adhesion

TPE Processing – Problem Solving

TPV Chemical Resistance